Custom Of Solenoids To Control Device

Hydraulic Brakes - Custom Of Solenoids To Control Device

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A solenoid is a control device that uses electro-magnetism to convert electrical energy into mechanical energy. Its component parts consist of a coil, an iron shell, and a movable plunger. The coil is to carry the current and generate ampere turns, an iron shell is to provide a magnetic circuit while the movable plunger is to act as the working element. When applying a solenoid, it is extremely important to consider the effects of heat, since for a constant voltage application; an increase in coil temperature reduces the work output.

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When current flows through the coil conductor, it produces a magnetic field. The magnetic flux produced by the coil results in establishing north and south poles in both the core and the plunger. The plunger is attracted along the lines offorce to a position at the center of the coil. The de-energized position of the plunger is partially out of the coil due to the action of the spring. When voltage is applied, the current through the coil produces a magnetic field. This magnetic field draws the plunger within the coil, resulting in mechanical motion.

Adjustment of Solenoids itself is energized by some other control device such as a switch or a relay. One of the major advantages in the use of adjustment of solenoids is that a mechanical movement can be accomplished at a considerable distance from the control device. The solenoid can have large contacts for the control of high current. Therefore, the solenoid also provides a means of controlling high current with a low current switch.

Custom of Solenoids provides the best match for themechanical load requirement, reducing excessive energy dissipation. Premature failure of the unit is reduced because of the resultant reduction in excessive impact. Wiring and connectors can exit the solenoid in the location as chosen, and various classes of insulating materials are available.

Basic plunger configurations, plug and are flat, stepped, and 60 and 90 degree conical. Other configurations can be designed to conform to unique force/stroke specifications. A variety of coatings are available, including electroplate, anodize or paint as per requirement.

In physics, the term solenoid refers to a long, thin loops of wire, often wrapped around a metallic core, which produces a magnetic field when an electric current is passed through it. In engineering, the term solenoidrefers to a variety of transducer devices that convert energy into linear motion.

The term is also often used to refer to a solenoid valve, which is an integrated device containing an electromechanical solenoid which actuates either a pneumatic or hydraulic valve, or a linear solenoid, which is an electromechanical solenoid. A linear solenoid can provide up to 30 pounds of force from a unit less than 2-1/4 inches long.

Common Linear Solenoid Applications:
• Brakes
• Copiers
• Door locks
• Pumps
• Interposers
• Coin changers
• Film processors
• Disk drive locks
• Electronic typewriters
• Vending machines

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